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We designed the 2002-2004 car based on all our experience with
the 1999-2001 car which won the 2000 US Formula 3 Championship against the
contemporary Dallara, being the only Ralt in the series.
From the outset, our intention was to create a car that is easy
to drive and set-up with emphasis on high-speed corner stability. To achieve
this, we introduced a number of innovative design features, some of which would
be well known to other manufacturers, such as weight distribution, suspension
geometry and car dimensions and some others that have been developed by Ralt
that would be less common knowledge.
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Another extremely important aspect of the design of a Formula 3 car
is the aerodynamics. In contrast to current Formula One design strategy, which
focuses on maximum downforce, a Formula 3 car must be designed for the best
possible aerodynamic efficiency. In order to achieve our aerodynamic targets we
developed an effective strategy for our wind-tunnel program. The wind-tunnel we
used is a 40 percent scale moving ground facility. During the work on our
1999-2001 Formula 3 car we had undertaken verification work on the wind-tunnel
data that showed its exceptional accuracy. Our early season testing led us to
believe that we have overtaken the current Dallara in this area.
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Wind
tunnel testing
Our
purpose designed gearbox played a large part in achieving the weight distribution
and aerodynamic targets we wanted. This was a very innovative step since no
other Formula 3 car manufacturer has produced an in-house gearbox for 20 years.
The design of the gearbox has been undertaken here, at Ralt, and it features a
lightweight, super stiff, ultra small casing fitted with purpose designed 10mm
wide gears. A small, light weight limited slip differential unit has been
incorporated with 130mm diameter crown wheel, again specifically designed for
this application. Driveshafts are horizontal so there is no power loss through
the normally acute angled tripod joints associated with a normal F3
installation. The overall length of the gearbox is some 200mm shorter than a
conventional Hewland Dallara unit. This in turn has put the weight further
forward towards the centre of the car for improved weight distribution and
handling. All hubs, dog rings and selectors are on the primary shaft, keeping
the weight low down. Fifth and sixth gears are overdriven so that a wide range
of ratios are available for the perfect top speed - engine rpm match. The gear
change is sequential and an oil pump is fitted as standard. The more compact gearbox has enabled us
to create a very efficient diffuser, significantly improving the under car air
flow.
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NSJ Gearbox
(Previous 5-speed variant pictured)